How a Rocky Mountain Sauna Is Made

Wood: The Foundation of Excellence

The wood we use is one of the most important components of our saunas. Rocky Mountain Saunas offers two premium wood options: Canadian Hemlock and Western Red Cedar, both sourced from Forest Stewardship Council backed Canadian forests.  Canada’s cold climate creates slower-growing trees that produce stronger, more durable, and corrosion-resistant wood, making them ideal for sauna construction.

Why Canadian Hemlock and Western Red Cedar?

sauna canadian hemlock

Canadian Hemlock

A blonde, straight-grained wood that complements light or medium oak décor. Naturally hypoallergenic, it’s a safe choice for those with sensitivities to wood.

red cedar sauna

Western Red Cedar

Known for its beautiful reddish tones with cherry grain highlights, cedar offers natural antimicrobial properties, making it ideal for humid or outdoor environments.

The Rocky Mountain Saunas Difference

Unlike competitors, we never rush our wood treatment process. All sauna woods are organically cured using proprietary herbal technology and kiln-dried for 3-4 weeks to achieve specific moisture content. This prevents warping, splitting, or shrinking and ensures long-term durability. Our wood is Grade One, bay-clear, center-cut lumber, free of knots and flaws.

Our double-wall construction with 8-10mm thick tongue-and-groove panels make our saunas the sturdiest in the industry. Additionally, all finishes and adhesives used are non-toxic and non-outgassing, guaranteeing a safe and luxurious experience.

infrared heaters sauna

Heaters: Advanced Technology for Optimal Performance

Our saunas are equipped with Nano-Carbon™ infrared heaters, engineered for safety, efficiency, and performance. These heaters emit infrared heat within the optimal 7-15 micron range, closely matching the body’s natural frequency at rest (9.4 microns). This ensures maximum absorption and effectiveness.

Why We Use Carbon Heaters

Safe and Efficient: Carbon panels distribute heat evenly, creating a consistent, comfortable environment.

Low EMF Design: Each heater is shielded to ensure zero-rated EMF levels, providing peace of mind during every session.

Proven Performance: Carbon heaters are energy-efficient and durable, offering superior performance compared to ceramic or steel alternatives.

Electrical Design: Simple and Safe

Our saunas are designed with user-friendly electrical systems that are as reliable as they are easy to set up.

  • Plug-and-Play Simplicity

    Installation is straightforward, with no complex wiring required.

  • Overbuilt for Safety

    Our systems exceed capacity requirements, ensuring reliable performance for years to come.

  • Shielded Wiring

    All wiring is fully shielded to keep EMF levels exceptionally low, further enhancing the safety of our saunas.

  • ETL Certification

    Every sauna meets rigorous safety and performance standards for the US and Canada, giving you confidence in the quality of your sauna.

Precision & Quality: How We Build the Best Infrared Saunas

Rocky Mountain Saunas has partnered with one of the world’s leading infrared sauna manufacturers since 2010. This long-term partnership is built on trust, precision, and shared values.

About Our Factory

Our exclusive factory spans over 250,000 square feet, with its own lumber mill and drying kilns. This centralized facility allows us to collect premium materials from around the world, process them efficiently, and assemble them with precision under one roof.

Why Not American-Made?

The specialized materials required to build high-quality infrared saunas are not manufactured in the United States. By partnering with this factory, we can ensure our saunas are crafted with the finest global components and undergo rigorous testing before shipment.

A Personal Connection

Our collaboration goes beyond business. The owners of Rocky Mountain Saunas and the factory maintain a close relationship, holding regular video meetings and visiting each other in person. This personal touch ensures that every sauna meets our exacting standards.

rocky mountain sauna process

Quality Control: Excellence at Every Step

Every Rocky Mountain Sauna undergoes a 50-point inspection process, ensuring the highest level of quality and reliability.

Triple QC Testing: Each sauna is tested three times for proper operation. The final round is conducted by the factory owner herself, guaranteeing a hands-on approach to quality.

Comprehensive Testing: Saunas are run for 60 minutes to verify all electrical components and heaters are functioning perfectly.

Thoughtful Packaging: Packing is treated as part of the quality control process, with custom crating designed by RMS to prevent damage during shipping.

Unlike many companies that only spot-check a small percentage of their saunas, we ensure every unit passes our stringent testing process.

sauna delivery denver

Delivery: Getting Your Sauna Safely to Your Door

We’ve perfected the art of delivering your sauna without damage. Rocky Mountain Saunas has partnered with the same Denver-based warehouse and FedEx Freight division for over 15 years to ensure safe and reliable delivery.

Custom Crating: Each sauna is palletized and crated to prevent damage during transit.

Front Door Delivery: Unlike other companies that only offer curbside delivery, we provide front-door service for added convenience.

Proven Process: Our partnership with FedEx Freight ensures a low damage rate and exceptional customer service, so you can feel confident your sauna will arrive in perfect condition.

durable quality saunas

A Commitment to Quality and Longevity

At Rocky Mountain Saunas, we believe in creating saunas that stand the test of time. Our commitment to excellence is backed by years of research, partnerships with trusted companies, and a passion for delivering the safest, most effective saunas available. Every sauna is designed to offer lifetime durability and is supported by a comprehensive warranty because we believe in our product and its ability to transform your health and wellness.

Experience the Difference Today

Discover the craftsmanship, quality, and care that goes into every Rocky Mountain Sauna. Shop Our Saunas Now and bring the ultimate in relaxation and wellness to your home.